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Wayfair, a Korber HighJump WMS customer just evaluated Manhattan WMS

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List of ABB AC500 PLC Customers

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Logo Customer Industry Empl. Revenue Country Vendor Application Category When SI Insight
REA Robotics Manufacturing 53 $10M Italy ABB Enterprise Software Group ABB AC500 PLC Programmable Logic Controller (PLC) 2019 n/a
In 2019, REA Robotics implemented ABB AC500 PLC as its primary industrial control platform for robotic cell management at its Veggiano Italy operations. The ABB AC500 PLC was deployed to serve Programmable Logic Controller (PLC) functions for machine coordination, deterministic I/O handling, and sequence control across bespoke automation projects. Configuration work centered on standard PLC functional modules, including structured control logic authored in IEC 61131 3 languages, real time diagnostics and deterministic I/O mapping, and motion coordination interfaces to support robot handoffs. Engineering activities encompassed PLC program configuration, I O point mapping for electromechanical subsystems, and commissioning scripts used during factory acceptance and onsite start up. The ABB AC500 PLC was integrated into multi-vendor robotic cells and control architectures, aligning with existing ABB robot controllers and KUKA robots and coexisting with Siemens PLC equipment as part of software architecture planning. Operational responsibilities were coordinated across the companys Commercial Technical Office, Mechanical Technical Office, Electronic Technical Office, and Software Technical Office, with project managers supervising schedules, commissioning activities, and post-sales troubleshooting and support. Governance and rollout emphasized cross-disciplinary technical management, with Technical Director and Software Office Manager roles overseeing implementation standards, commissioning sequencing, and ongoing maintenance workflows. The deployment positioned ABB AC500 PLC within REA Robotics Srls industrial automation stack to support engineering, commissioning, and aftersales service functions without external system integrator engagement documented in source materials.
Sarem Makina Turkey Manufacturing 80 $8M Turkey ABB Enterprise Software Group ABB AC500 PLC Programmable Logic Controller (PLC) 2021 n/a
In 2021, Sarem Makina Turkey deployed ABB AC500 PLC on a surgical mask production line to automate manufacturing equipment. The ABB AC500 PLC was applied in a production and process automation use case within the companys industrial operations, providing line-level control and equipment orchestration. Implementation centered on controller-level logic, discrete and analog I/O handling, and machine cycle sequencing consistent with Programmable Logic Controller (PLC) functionality. Control code addressed conveyor indexing, sensor and actuator interlocks, and coordinated timing across forming and packaging stations, leveraging the ABB AC500 PLCs standard control and I/O capabilities. Operational scope was confined to the surgical mask production line, impacting production engineering and shop floor operations, with deployment activities focused on programming, commissioning, and on-site validation. Governance emphasized line-level control ownership, commissioning checklists, and control documentation to support operational handover for the ABB AC500 PLC installation.
Strabag Construction and Real Estate 73606 $16.0B Austria ABB Enterprise Software Group ABB AC500 PLC Programmable Logic Controller (PLC) 2020 n/a
In 2020, Strabag deployed the ABB AC500 PLC as part of a tunnel shaft elevator retrofit in Graz, Austria. The retrofit used an ABB AC500-S safety PLC module to deliver safety control for the transportation process area, and ABB reported the implementation went smoothly. The implementation centered on safety logic and safety I O handling, with the ABB AC500 PLC hosting both the AC500-S safety program for safety-rated interlocks and the standard AC500 runtime for non-safety control tasks. Operational coverage was limited to the tunnel shaft elevator transportation process area at the Graz site, affecting elevator control and site safety workflows. Commissioning and safety validation were executed as part of the rollout, aligning the Programmable Logic Controller (PLC) configuration to construction site elevator operations and functional safety requirements.
Turkerler Holding Construction and Real Estate 24000 $3.5B Turkey ABB Enterprise Software Group ABB AC500 PLC Programmable Logic Controller (PLC) 2025 n/a
In 2025, Turkerler Holding deployed the ABB AC500 PLC for a renewable energy geothermal power plant project in Turkey. The ABB AC500 PLC, a Programmable Logic Controller (PLC), was used to support power-generation process control at the plant. The deployment focused on closed loop control of thermal extraction sequences, pump and turbine control, and deterministic I/O handling for field instrumentation. The implementation is documented in an ABB customer success story. Configuration leveraged the ABB AC500 PLC’s modular architecture to host control programs, local I/O modules, and real time control routines, with standard PLC programming paradigms such as IEC 61131 structured logic and PID control loops applied to regulate process variables. Alarm and interlock handling, sequential logic for startup and shutdown routines, and data tagging for operational telemetry were included as core functional capabilities. ABB AC500 PLC provided the plant level control backbone for automation and monitoring. The ABB AC500 PLC was connected to operator HMI and SCADA interfaces to enable centralized visualization and control, while supporting maintenance workflows and engineer access for commissioning and diagnostics. Operational scope covered plant operations, maintenance, and control engineering teams at the geothermal site in Turkey. Governance followed standard PLC commissioning and operational handover practices to align control logic, field device configuration, and operational procedures.
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FAQ - APPS RUN THE WORLD ABB AC500 PLC Coverage

ABB AC500 PLC is a Programmable Logic Controller (PLC) solution from ABB Enterprise Software Group.

Companies worldwide use ABB AC500 PLC, from small firms to large enterprises across 21+ industries.

Organizations such as Strabag, Turkerler Holding, REA Robotics and Sarem Makina Turkey are recorded users of ABB AC500 PLC for Programmable Logic Controller (PLC).

Companies using ABB AC500 PLC are most concentrated in Construction and Real Estate and Manufacturing, with adoption spanning over 21 industries.

Companies using ABB AC500 PLC are most concentrated in Austria, Turkey and Italy, with adoption tracked across 195 countries worldwide. This global distribution highlights the popularity of ABB AC500 PLC across Americas, EMEA, and APAC.

Companies using ABB AC500 PLC range from small businesses with 0-100 employees - 50%, to mid-sized firms with 101-1,000 employees - 0%, large organizations with 1,001-10,000 employees - 0%, and global enterprises with 10,000+ employees - 50%.

Customers of ABB AC500 PLC include firms across all revenue levels — from $0-100M, to $101M-$1B, $1B-$10B, and $10B+ global corporations.

Contact APPS RUN THE WORLD to access the full verified ABB AC500 PLC customer database with detailed Firmographics such as industry, geography, revenue, and employee breakdowns as well as key decision makers in charge of Programmable Logic Controller (PLC).