List of Rockwell Allen‑Bradley CompactLogix PLCs Customers
Milwaukee, 53204-2410, WI,
United States
Since 2010, our global team of researchers has been studying Rockwell Allen‑Bradley CompactLogix PLCs customers around the world, aggregating massive amounts of data points that form the basis of our forecast assumptions and perhaps the rise and fall of certain vendors and their products on a quarterly basis.
Each quarter our research team identifies companies that have purchased Rockwell Allen‑Bradley CompactLogix PLCs for Programmable Logic Controller (PLC) from public (Press Releases, Customer References, Testimonials, Case Studies and Success Stories) and proprietary sources, including the customer size, industry, location, implementation status, partner involvement, LOB Key Stakeholders and related IT decision-makers contact details.
Companies using Rockwell Allen‑Bradley CompactLogix PLCs for Programmable Logic Controller (PLC) include: Interplastic Corporation, a United States based Oil, Gas and Chemicals organisation with 600 employees and revenues of $322.0 million, Invio Automation, a United States based Manufacturing organisation with 500 employees and revenues of $150.0 million, Big Rapids Products, a United States based Manufacturing organisation with 300 employees and revenues of $75.0 million, PDC International Corporation, a United States based Manufacturing organisation with 60 employees and revenues of $7.0 million and many others.
Contact us if you need a completed and verified list of companies using Rockwell Allen‑Bradley CompactLogix PLCs, including the breakdown by industry (21 Verticals), Geography (Region, Country, State, City), Company Size (Revenue, Employees, Asset) and related IT Decision Makers, Key Stakeholders, business and technology executives responsible for the software purchases.
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| Logo | Customer | Industry | Empl. | Revenue | Country | Vendor | Application | Category | When | SI | Insight |
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Big Rapids Products | Manufacturing | 300 | $75M | United States | Rockwell Automation | Rockwell Allen‑Bradley CompactLogix PLCs | Programmable Logic Controller (PLC) | 2020 | Control & Automation |
In 2020, Big Rapids Products implemented Rockwell Allen‑Bradley CompactLogix PLCs at its Mt. Sterling, KY manufacturing site. The Rockwell Allen‑Bradley CompactLogix PLCs were deployed as the primary Programmable Logic Controller (PLC) to control paint-line conveyor and oven systems.
Deployment centered on Allen‑Bradley CompactLogix 1769-L33ER controllers configured for sequential conveyor logic, oven temperature interlocks, and discrete I O monitoring. The Control & Automation, Inc. implementation added PanelView operator HMIs and integrated PowerFlex drives to centralize motor control and diagnostics, improving maintainability and enabling clearer fault isolation.
The project consolidated control that had been running on SLC and PLC5-era processors into the CompactLogix environment, unifying ladder logic, tag databases, and HMI screens for production engineering and maintenance teams. Operational coverage focused on the Mt. Sterling paint-line production area, addressing conveyor motion control, oven sequencing, and operator interface workflows used by line technicians and production supervisors.
Control & Automation, Inc. led on-site commissioning and systems integration in the United States, coordinating PLC program migration, HMI screen installation, and PowerFlex parameterization with Big Rapids Products maintenance staff. The updated Programmable Logic Controller (PLC) architecture delivered improved fault isolation and maintainability, reducing downtime and simplifying line maintenance as reported.
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Interplastic Corporation | Oil, Gas and Chemicals | 600 | $322M | United States | Rockwell Automation | Rockwell Allen‑Bradley CompactLogix PLCs | Programmable Logic Controller (PLC) | 2022 | Cybertrol Engineering |
In 2022, Interplastic Corporation deployed Rockwell Allen‑Bradley CompactLogix PLCs in a Programmable Logic Controller (PLC) modernization at its Fort Wright, KY resin manufacturing plant. The project targeted automation of batch processing and centralized recipe management as part of a broader PlantPAx/FactoryTalk Batch modernization effort.
The implementation centered on CompactLogix 5380 controllers combined with PlantPAx equipment modules to instrument and control unit batch sequences, material dosing, and interlock logic. Configuration work included mapping recipe variables into FactoryTalk Batch, standardizing equipment module templates, and configuring PLC ladder and structured text routines aligned to batch phases and changeover procedures.
Cybertrol Engineering delivered the integration between the upgraded PLC layer and higher level operations systems, implementing MES/FactoryTalk integration to enable batch tracking and recipe version control. The deployment integrated PLC control, PlantPAx control modules, and FactoryTalk Batch orchestration, providing a single automation stack for plant control and operations data flow.
Governance and rollout were executed at the plant level, with Cybertrol Engineering responsible for commissioning, control logic validation, and go‑live support, and Interplastic operational teams adopting centralized recipe governance and batch execution workflows. The modernization delivered improved batch consistency, reduced errors and increased throughput as stated by project stakeholders, while consolidating control into the Rockwell automation stack using Rockwell Allen‑Bradley CompactLogix PLCs and PlantPAx/FactoryTalk systems.
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Invio Automation | Manufacturing | 500 | $150M | United States | Rockwell Automation | Rockwell Allen‑Bradley CompactLogix PLCs | Programmable Logic Controller (PLC) | 2023 | n/a |
In 2023, Invio Automation deployed Rockwell Allen‑Bradley CompactLogix PLCs as the Programmable Logic Controller (PLC) control backbone for its patented Needle-Bending and Assembly Machine used to produce bent hypodermic needles for wearable drug delivery devices. The implementation focused on a compact cell designed for cleanroom operation, providing programmable motion coordination, vision-guided inspection, and real-time process adjustment to meet tight bend tolerances required by the product.
The control architecture centers on Rockwell Allen‑Bradley CompactLogix PLCs coordinating Kinetix servo drives and motors for precision positioning and PowerFlex 525 AC Drives for ancillary motion. Vision feedback from inspection cameras is integrated into the control loop to measure critical dimensions and automatically adjust bending parameters, while servo-driven slides position needles for each bend. Human machine interaction is provided through PanelView Graphic Terminals and Allen‑Bradley Push Buttons & Signaling Devices, and discrete sensing is handled by Photoelectric Sensors for part transfer and sequencing.
Plant-level integrations are explicit and hardware based, with Stratix switches providing network connectivity, switched mode power supplies and circuit protection components managing power distribution, and contactors and disconnect devices supporting safe equipment isolation. The machine is implemented as a modular conveyor cell approximately 3 by 6 feet, installed in the customer cleanroom, and designed so additional bending modules can be added to scale output without rearchitecting control logic.
Process and operational governance emphasized operator-level adoption, with brief hands-on training and a simple diagnostic interface that removes the need for constant technician recalibration. The solution delivers automatic calibration per lot, supports seamless lot changes, and produced explicit results for the customer including increased daily lot production, improved quality, avoidance of large support equipment, reduced cleanroom footprint, and lower maintenance demands.
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Manufacturing | 60 | $7M | United States | Rockwell Automation | Rockwell Allen‑Bradley CompactLogix PLCs | Programmable Logic Controller (PLC) | 2014 | n/a |
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