List of Rockwell Allen‑Bradley ControlLogix PLC Customers
Milwaukee, 53204-2410, WI,
United States
Since 2010, our global team of researchers has been studying Rockwell Allen‑Bradley ControlLogix PLC customers around the world, aggregating massive amounts of data points that form the basis of our forecast assumptions and perhaps the rise and fall of certain vendors and their products on a quarterly basis.
Each quarter our research team identifies companies that have purchased Rockwell Allen‑Bradley ControlLogix PLC for Programmable Logic Controller (PLC) from public (Press Releases, Customer References, Testimonials, Case Studies and Success Stories) and proprietary sources, including the customer size, industry, location, implementation status, partner involvement, LOB Key Stakeholders and related IT decision-makers contact details.
Companies using Rockwell Allen‑Bradley ControlLogix PLC for Programmable Logic Controller (PLC) include: CertainTeed, a Saint-Gobain Company, a United States based Manufacturing organisation with 6900 employees and revenues of $5.60 billion, Vekoma Rides Manufacturing, a Netherlands based Manufacturing organisation with 350 employees and revenues of $115.0 million, Concept Systems, a United States based Manufacturing organisation with 200 employees and revenues of $110.0 million, Kestrel Coal, a Australia based Oil, Gas and Chemicals organisation with 600 employees and revenues of $110.0 million and many others.
Contact us if you need a completed and verified list of companies using Rockwell Allen‑Bradley ControlLogix PLC, including the breakdown by industry (21 Verticals), Geography (Region, Country, State, City), Company Size (Revenue, Employees, Asset) and related IT Decision Makers, Key Stakeholders, business and technology executives responsible for the software purchases.
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| Logo | Customer | Industry | Empl. | Revenue | Country | Vendor | Application | Category | When | SI | Insight |
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CertainTeed, a Saint-Gobain Company | Manufacturing | 6900 | $5.6B | United States | Rockwell Automation | Rockwell Allen‑Bradley ControlLogix PLC | Programmable Logic Controller (PLC) | 2022 | n/a |
In 2022, CertainTeed, a Saint-Gobain Company implemented Rockwell Allen‑Bradley ControlLogix PLC to standardize process control across its manufacturing operations in North Carolina. The Rockwell Allen‑Bradley ControlLogix PLC was deployed as the central controller technology, classified as a Programmable Logic Controller (PLC), to support process control, safety logic, and production line automation functions.
Implementation work focused on ControlLogix program development and commissioning on Allen-Bradley L62, L72, and L83 controllers, with configuration of Rockwell safety PLCs for functional safety. The project included HMI development and SCADA maintenance using Siemens WINCC, creation of controller logic for line speed and length measurement sensors, and extension of point I O visibility for routine troubleshooting and automated control.
Integrations were explicit and operational, the HELIX MES System was migrated onto the PLC network and Hirschmann switch programming was used to align network segmentation, supporting communications between PLCs and MES. Field device integration included Endress+Hauser flow, pressure, level, and temperature transmitters, and system-level visibility was extended to Variable Frequency Drives VFDs, safety networks, ETAPs, and Point I O statuses for centralized monitoring and control.
Governance and rollout incorporated safety and operational practices, staff certification to NFPA 70E, and informal mentoring of interns during controller upgrades. A CAPEX burner safety upgrade replaced PILZ 3000 with Honeywell Slate and implemented Rockwell safety PLCs, a change noted to reduce downtime by 80%, and the HELIX MES network migration and Hirschmann switch work were reported to reduce production downtime by approximately 50% per week while instrumentation troubleshooting contributed to a 0% error rate as recorded by the operations team.
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Concept Systems | Manufacturing | 200 | $110M | United States | Rockwell Automation | Rockwell Allen‑Bradley ControlLogix PLC | Programmable Logic Controller (PLC) | 2022 | n/a |
In 2022, Concept Systems implemented Rockwell Allen‑Bradley ControlLogix PLC as the central controller for a brownfield palletizing and case erecting automation program, using the ControlLogix family to serve as the Programmable Logic Controller (PLC) orchestrating conveyance and robotic motion. The project addressed a packaging manufacturer's need to palletize roughly 100 packaging variants while operating within constrained facility space and steam line hazards, and it was executed to maintain continuous production amid labor shortages.
The implementation combined Rockwell Automation control hardware and safety technology, including Rockwell Allen‑Bradley ControlLogix PLC and Compact GuardLogix with CIP Safety, PanelView Graphic Terminals for operator interfaces, PowerFlex Variable Frequency Drives, and distributed input/output modules. Concept Systems specified automated case erecting, robotic palletizing cells and integrated conveyance, and the Rockwell Allen‑Bradley ControlLogix PLC coordinated motion, safety logic, and I/O aggregation across these modules.
Robotics from FANUC were integrated with the Rockwell control stack and PowerFlex drives to deliver palletizing and cobot functions, and PanelView HMIs provide plantwide access to control and status from any HMI on the floor. The operational scope included coordination across multiple production lines, enabling the packaging plant to run seven lines up from three with the same staffing level, while addressing brownfield constraints and operator safety risks tied to steam and press equipment.
Concept Systems partnered with facility operations and floor personnel to align safety and process requirements, embedding CIP Safety and scanners to move operators away from hazardous tasks and introducing collaborative robotic elements to reduce manual handling. The stated results included additional production capacity, increased throughput, and enhanced employee safety, with the Rockwell Allen‑Bradley ControlLogix PLC at the center of the control architecture.
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Kestrel Coal | Oil, Gas and Chemicals | 600 | $110M | Australia | Rockwell Automation | Rockwell Allen‑Bradley ControlLogix PLC | Programmable Logic Controller (PLC) | 2019 | n/a |
In 2019, Kestrel Coal implemented Rockwell Allen‑Bradley ControlLogix PLC as its primary Programmable Logic Controller (PLC) for CHPP process control and surface operations at the Lilyvale Mining Complex in Queensland. The Rockwell Allen‑Bradley ControlLogix PLC deployment was positioned to standardize PLC hardware and control logic across the Coal Handling and Preparation Plant, bringing the Programmable Logic Controller (PLC) into the core process automation layer for raw coal and product coal handling.
The implementation included configuration and commissioning of control modules that supported the Rejects Handling System, which encompassed four solid bowl centrifuges, associated conveyors, and reagent infrastructure. The ControlLogix PLC was used to automate primary and secondary Dense Medium Cyclones and to commission and optimise a Horizontal Belt Filter Viper System, while control strategies were applied to stacker and reclaimer equipment across the CHPP.
Architecturally the project encompassed the process control network, fibre optic backbone, industrial network switches, and on‑site servers as the infrastructure supporting the ControlLogix PLC estate. The Rockwell Allen‑Bradley ControlLogix PLC was integrated with a migrated SCADA layer, specifically CitectSCADA 2018, and the project documented a migration pathway from an existing Schneider Quantum platform to ControlLogix based on site standards.
Governance and operationalization were driven by the Process Control Systems Engineer role, which managed network configuration, recommissioning activities, and continual improvement cycles for CHPP startup and shutdown sequences. The rollout included hands‑on commissioning, optimisation workstreams for ongoing CHPP process improvements, and mentoring of junior process control engineers while providing operational support to underground teams as required.
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Manufacturing | 350 | $115M | Netherlands | Rockwell Automation | Rockwell Allen‑Bradley ControlLogix PLC | Programmable Logic Controller (PLC) | 2018 | n/a |
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