List of TwinCAT Customers
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Since 2010, our global team of researchers has been studying TwinCAT customers around the world, aggregating massive amounts of data points that form the basis of our forecast assumptions and perhaps the rise and fall of certain vendors and their products on a quarterly basis.
Each quarter our research team identifies companies that have purchased TwinCAT for IoT Platform from public (Press Releases, Customer References, Testimonials, Case Studies and Success Stories) and proprietary sources, including the customer size, industry, location, implementation status, partner involvement, LOB Key Stakeholders and related IT decision-makers contact details.
Companies using TwinCAT for IoT Platform include: Rolls-Royce Holdings, a United Kingdom based Aerospace and Defense organisation with 42400 employees and revenues of $25.91 billion, Wienerberger AG, a Austria based Manufacturing organisation with 20000 employees and revenues of $4.61 billion, MARPOSS SPA, a Italy based Manufacturing organisation with 3500 employees and revenues of $650.0 million, E80 Group, a Italy based Manufacturing organisation with 913 employees and revenues of $508.0 million, Ginolis, a Finland based Life Sciences organisation with 90 employees and revenues of $20.0 million and many others.
Contact us if you need a completed and verified list of companies using TwinCAT, including the breakdown by industry (21 Verticals), Geography (Region, Country, State, City), Company Size (Revenue, Employees, Asset) and related IT Decision Makers, Key Stakeholders, business and technology executives responsible for the software purchases.
The TwinCAT customer wins are being incorporated in our Enterprise Applications Buyer Insight and Technographics Customer Database which has over 100 data fields that detail company usage of software systems and their digital transformation initiatives. Apps Run The World wants to become your No. 1 technographic data source!
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| Logo | Customer | Industry | Empl. | Revenue | Country | Vendor | Application | Category | When | SI | Insight |
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E80 Group | Manufacturing | 913 | $508M | Italy | Beckhoff Automation | TwinCAT | IoT Platform | 2020 | n/a |
In 2020, E80 Group implemented TwinCAT. E80 Group implemented TwinCAT as an IoT Platform from Beckhoff Automation to support LGV and automated material handling control across its manufacturing operations, with deployments and on site support spanning Mexico and the United States and configuration work centered at headquarters in Viano Italy.
The implementation used Beckhoff TwinCAT runtime and development tools, leveraging TwinCAT 2 and TwinCAT 3 for PLC logic authored in Structured Text and for embedded simulation before field commissioning. Core functional capabilities included LGV path planning and mission management, PLC based communications, HMI integration with Siemens panels, and SQL driven configuration and data management tied to SmartCAD and internal .db3 databases.
Integrations were implemented via SQL interfaces between TwinCAT PLCs and higher level systems such as warehouse management systems, and by aligning AutoCAD layout exports with SmartCAD database schemas to preserve consistency between digital plans and deployed LGV paths. Field activities included layout optimization to respect mechanical LGV constraints, iterative software modifications for existing LGV fleets, and troubleshooting of mission timing and program logic during deployments.
Governance and rollout emphasized cross functional coordination between Sales Engineering and the Technical Department, formal training at E80 Group headquarters, and sustained field support to validate configurations in operational environments. Configuration processes focused on synchronizing PLC logic, mission parameters, and mechanical constraints through staged testing and on site verification to ensure alignment with customer requirements.
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Ginolis | Life Sciences | 90 | $20M | Finland | Beckhoff Automation | TwinCAT | IoT Platform | 2020 | n/a |
In 2020, Ginolis implemented TwinCAT as its IoT Platform to control modular production modules for high throughput diagnostic and test kit assembly across Finland and EMEA. The deployment targeted manufacturing and production automation outcomes including modularity, scalability and precise motion and I/O integration to support rapid ramp up of COVID 19 test kit volumes.
The deployment used Beckhoff CX-series IPCs running TwinCAT 3 with NC I motion control, integrating servo motion, machine I/O and inspection sequencing at the module level. Functional capabilities implemented included deterministic motion control, synchronized I/O for dosing and inspection, and machine level control logic to coordinate modular assembly cells.
Operational coverage centered on production engineering, line operators and automation maintenance teams, with rollout across modular production modules rather than a single monolithic line. Governance emphasized a standardized control architecture and repeatable configuration packages per module to accelerate commissioning and maintain consistent machine profiles, and the implementation supported improved flexibility and product quality during the rapid COVID 19 test kit ramp up.
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MARPOSS SPA | Manufacturing | 3500 | $650M | Italy | Beckhoff Automation | TwinCAT | IoT Platform | 2018 | n/a |
MARPOSS implemented TwinCAT in 2018 as an IoT Platform to drive real-time control and synchronous signal acquisition on new automated machines. The deployment centered on TwinCAT 3 runtime components and application libraries developed by the in-house software engineering team, aligning the application to the company automation stack.
Implementation work included design and development of Structured Text software libraries based on TwinCAT 3 for motion control management, covering electronic cams, interpolated axes, and axis collision avoidance, together with acquisition of signals synchronous to axis movements. The team also developed native .dll libraries in C to manage machine vision hardware such as cameras and laser triangulators, embedding acquisition and timing logic into the TwinCAT application layer.
The architecture integrated TwinCAT with Beckhoff Automation controllers and devices on an EtherCAT network, with explicit management of EtherCAT nodes to optimize measurement signal acquisition, synchronization, and drive performance. Libraries were deployed on-site to new automated machines, where the control stack, EtherCAT device configuration, and machine vision interfaces were provisioned as part of the runtime deployment.
Governance and operational scope were handled by the Marposs software engineering function based in Bentivoglio, Emilia-Romagna, providing on-site implementation, device tuning, and ad hoc performance testing to validate synchronization and drive optimization. The narrative describes MARPOSS TwinCAT IoT Platform supporting automation engineering and machine commissioning workflows, with embedded real-time control, signal acquisition, and machine vision integration.
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Rolls-Royce Holdings | Aerospace and Defense | 42400 | $25.9B | United Kingdom | Beckhoff Automation | TwinCAT | IoT Platform | 2017 | n/a |
In 2017, Rolls-Royce Holdings deployed TwinCAT 3 as the real-time core of the RDDS.NG test stand software for the Large Power Gearbox Test Stand in Berlin. The TwinCAT implementation was positioned within the IoT Platform layer to provide deterministic control, simulation model integration, and broad I O and protocol support for engineering and test operations.
The implementation integrated Simulink controller models directly into the runtime, enabling model based control execution alongside native TwinCAT modules. The runtime was configured for multi core execution to separate real time control threads from data acquisition tasks, and it exposed extensive I O and protocol interfaces to drive actuators and capture sensor streams required for gearbox testing.
Operational coverage focused on engineering and test in Germany, supporting gearbox development activities and validation workflows for the Large Power Gearbox Test Stand. TwinCAT 3 served as the automation backbone of the RDDS.NG software stack, delivering traceable test data capture and playback capabilities to meet engineering evidence requirements.
Governance and rollout emphasized a high performance test rig automation architecture, with TwinCAT as the core runtime coordinating simulation driven control models and I O orchestration. The project delivered a flexible, high performance test rig automation solution to support gearbox development and to provide traceable test data for engineering and validation.
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Wienerberger AG | Manufacturing | 20000 | $4.6B | Austria | Beckhoff Automation | TwinCAT | IoT Platform | 2020 | HEAP Engineering |
In 2020, Wienerberger AG implemented TwinCAT 3 and the TwinCAT IoT Data Agent as an edge gateway to feed millions of measured values daily into a cloud data lake, supporting analytics and digital twin initiatives across its European production network. The deployment covered Wienerberger's Pipelife subsidiary operations in Austria and Europe, and targeted production and operations telemetry to improve visibility for shop floor and maintenance teams.
The implementation used TwinCAT IoT Data Agent for edge-side data acquisition and message transport, with inferred use of TwinCAT Analytics for basic time series handling and analytics preparation at the gateway. Edge configuration included device connectivity, data buffering and batching, and protocol consolidation consistent with IoT Platform practices to ensure continuous ingestion of high-volume sensor and PLC signals.
Integration architecture centralized the TwinCAT-generated streams into a cloud data lake that serves analytics and digital-twin workstreams, enabling downstream quality benchmarking and predictive maintenance use cases. The project was executed jointly with HEAP Engineering and TietoEVRY as Beckhoff solution providers, aligning Beckhoff hardware and TwinCAT software with cloud ingestion pipelines.
Governance and rollout were organized around production and operations stakeholders, with implementation scope emphasizing operational transparency, predictive maintenance and quality benchmarking rather than enterprise ERP or financial systems. The TwinCAT implementation is described as part of Wienerberger AG's IoT Platform layer, providing edge-to-cloud telemetry and analytics readiness for ongoing digital twin and operational analytics efforts.
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Buyer Intent: Companies Evaluating TwinCAT
- DuraTech Industries, a United States based Manufacturing organization with 200 Employees
Discover Software Buyers actively Evaluating Enterprise Applications
| Logo | Company | Industry | Employees | Revenue | Country | Evaluated |
|---|---|---|---|---|---|---|
| DuraTech Industries | Manufacturing | 200 | $50M | United States | 2026-02-23 |