List of Hexagon HxGN Virtual Manufacturing Customers
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Since 2010, our global team of researchers has been studying Hexagon HxGN Virtual Manufacturing customers around the world, aggregating massive amounts of data points that form the basis of our forecast assumptions and perhaps the rise and fall of certain vendors and their products on a quarterly basis.
Each quarter our research team identifies companies that have purchased Hexagon HxGN Virtual Manufacturing for Material Simulation from public (Press Releases, Customer References, Testimonials, Case Studies and Success Stories) and proprietary sources, including the customer size, industry, location, implementation status, partner involvement, LOB Key Stakeholders and related IT decision-makers contact details.
Companies using Hexagon HxGN Virtual Manufacturing for Material Simulation include: BAE Systems, a United Kingdom based Aerospace and Defense organisation with 111400 employees and revenues of $26.31 billion, Pratt & Whitney, a United States based Aerospace and Defense organisation with 43000 employees and revenues of $23.70 billion, GKN Aerospace, a United Kingdom based Aerospace and Defense organisation with 4000 employees and revenues of $1.49 billion and many others.
Contact us if you need a completed and verified list of companies using Hexagon HxGN Virtual Manufacturing, including the breakdown by industry (21 Verticals), Geography (Region, Country, State, City), Company Size (Revenue, Employees, Asset) and related IT Decision Makers, Key Stakeholders, business and technology executives responsible for the software purchases.
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| Logo | Customer | Industry | Empl. | Revenue | Country | Vendor | Application | Category | When | SI | Insight |
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BAE Systems | Aerospace and Defense | 111400 | $26.3B | United Kingdom | Hexagon Global | Hexagon HxGN Virtual Manufacturing | Material Simulation | 2019 | n/a |
In 2019, BAE Systems Air implemented Simufact Additive, part of Hexagon HxGN Virtual Manufacturing, to run Material Simulation for metal additive manufacturing of aerospace components. The deployment was centered at the Product and Process Development Centre in the United Kingdom, positioning Hexagon HxGN Virtual Manufacturing as the simulation backbone for build validation and distortion prediction in aerospace manufacturing.
Simufact Additive was configured to simulate metal additive manufacturing builds and predict distortion, enabling engineering teams in product and process development to reduce physical build iterations. BAE Systems Air reported a reduction in required build trials from five to two and a greater than 70 percent decrease in first iteration component distortion, outcomes that supported faster time to market and improved material efficiency for aerospace manufacturing.
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GKN Aerospace | Aerospace and Defense | 4000 | $1.5B | United Kingdom | Hexagon Global | Hexagon HxGN Virtual Manufacturing | Material Simulation | 2022 | n/a |
In 2022, GKN Aerospace deployed Hexagon HxGN Virtual Manufacturing to support Material Simulation for additive manufacturing of large engine components, focusing on fan-case hardware across UK and Europe. The implementation used the Simufact Additive solution within HxGN Virtual Manufacturing to predict build-induced deformation and to generate corrected geometries for downstream engineering use.
Configuration emphasized CAD export and geometry morphing capabilities, with simulation-driven deformation prediction and automated geometry correction workflows implemented in the Simufact Additive module. Hexagon HxGN Virtual Manufacturing was used to produce corrected CAD geometry ready for PLM consumption, embedding Material Simulation outputs directly into engineering artefacts.
Integrations were executed with CAD and PLM workflows to enable export of morphing results and closed loop update of design files, supporting additive manufacturing design iteration cycles. Operational coverage targeted AM design and engineering functions responsible for industrialising additively manufactured fan-case components, with rollout across UK and Europe engineering sites.
Governance centered on replacing manual geometry rework with simulation-driven corrections and formalizing an engineering feedback loop between simulation and CAD/PLM, which streamlined AM design iterations. Reported outcomes included reduced manual geometry rework and accelerated industrialisation of additively manufactured fan-case components, driven by Hexagon HxGN Virtual Manufacturing and its Simufact Additive CAD export and geometry morphing capabilities.
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Pratt & Whitney | Aerospace and Defense | 43000 | $23.7B | United States | Hexagon Global | Hexagon HxGN Virtual Manufacturing | Material Simulation | 2022 | n/a |
In 2022, Pratt & Whitney implemented Hexagon HxGN Virtual Manufacturing through a US collaboration with Hexagon Global and Raytheon Technologies. The initiative targeted Material Simulation capabilities to address laser powder bed fusion defect prediction for aerospace parts, embedding the Simufact Additive PBF Process & Defect Analysis module into the HxGN Virtual Manufacturing platform.
The Simufact Additive PBF Process & Defect Analysis module was configured to apply material and process simulation to predict LPBF defects, bringing physics‑based modeling of powder bed fusion phenomena into virtual process verification workflows. Configuration emphasized defect prediction, build-sequence simulation, and virtual validation of process parameters consistent with Material Simulation functional patterns, enabling engineers to evaluate process settings before physical trials.
The implementation integrated the defect-prediction model developed through the Pratt & Whitney, Hexagon Global, and Raytheon Technologies collaboration directly into HxGN Virtual Manufacturing's Simufact Additive capability. Operational coverage focused on additive process development and certification workflows within Pratt & Whitney engineering and manufacturing teams in the United States, aligning simulation outputs with certification evidence needs.
Governance of the deployment followed a co-development and model validation approach between Pratt & Whitney and Hexagon Global, where US-based collaboration informed iterative refinement of the defect-prediction model. The integrated Simufact Additive capability helped speed certification cycles and reduce costly trial-and-error in additive process development as stated by the project sources.
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