List of Emerson DeltaV Automation System Customers
Emerson (inc. Aspen)
8027 Forsyth Boulevard,
Saint Louis, 63105, MO,
United States
Saint Louis, 63105, MO,
United States
1 314-553-2000
Professional Services
71000
$18.0B
Since 2010, our global team of researchers has been studying Emerson DeltaV Automation System customers around the world, aggregating massive amounts of data points that form the basis of our forecast assumptions and perhaps the rise and fall of certain vendors and their products on a quarterly basis.
Each quarter our research team identifies companies that have purchased Emerson DeltaV Automation System for Asset Performance Management from public (Press Releases, Customer References, Testimonials, Case Studies and Success Stories) and proprietary sources, including the customer size, industry, location, implementation status, partner involvement, LOB Key Stakeholders and related IT decision-makers contact details.
Companies using Emerson DeltaV Automation System for Asset Performance Management include: Eastman Chemical, a United States based Oil, Gas and Chemicals organisation with 14000 employees and revenues of $9.38 billion, Huntsman, a United States based Manufacturing organisation with 6300 employees and revenues of $6.04 billion, IGO, a Australia based Oil, Gas and Chemicals organisation with 550 employees and revenues of $346.0 million, Harcros Chemicals, a United States based Manufacturing organisation with 500 employees and revenues of $65.0 million, Scallon Controls, a United States based Manufacturing organisation with 200 employees and revenues of $20.0 million and many others.
Contact us if you need a completed and verified list of companies using Emerson DeltaV Automation System, including the breakdown by industry (21 Verticals), Geography (Region, Country, State, City), Company Size (Revenue, Employees, Asset) and related IT Decision Makers, Key Stakeholders, business and technology executives responsible for the software purchases.
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| Logo | Customer | Industry | Empl. | Revenue | Country | Vendor | Application | Category | When | SI | Insight |
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Eastman Chemical | Oil, Gas and Chemicals | 14000 | $9.4B | United States | Emerson Automation Solutions | Emerson DeltaV Automation System | Asset Performance Management | 2012 | n/a |
In 2012, Eastman Chemical deployed the Emerson DeltaV Automation System to address control and operability for boilers and water plants as part of Asset Performance Management. The deployment targeted the Texas Eastman Division in Longview, Texas, and focused on alcohol production boilers, the powerhouse boiler, and the de-ionized water plant.
The implementation leveraged DeltaV scalable process system capabilities including redundancy, batch control, and an intuitive graphic operator environment. The first project was a monitor-only install in the alcohol plant, with configuration that essentially carbon copied original control logic and tag names, which minimized operator training and reduced installation work to mainly wiring changes from a PLC change-out.
Architecturally the Emerson DeltaV Automation System was provisioned with compact controller racks supporting about 1700 I O plus additional serial I O, high speed network communications, and plans to integrate Fieldbus and Emerson PlantWeb architecture for future grassroots application. Functional capabilities implemented included first-out alarm visibility, real-time phase module and recipe viewing for DeltaV batch, selective batch control for continuous sequences, and online alarm and emission monitoring for cleaner and safer boiler operation.
Governance and operational workflows shifted toward online engineering and troubleshooting, with operators using DeltaV screens that mimicked legacy operator displays so no formal retraining was required. Rollout pacing was accelerated after initial results, compressing a planned nine month upgrade timeline into 90 days and bringing additional boilers online while enabling configuration changes and batch expansion without major rework.
Explicit outcomes recorded include boiler restart times reduced from 8 hours to 8 minutes, up to 30,000 dollars in savings per boiler restart, powerhouse boiler efficiency increases over 80 percent, and estimated rack room construction savings of 200,000 to 250,000 dollars. The Emerson DeltaV Automation System provided Eastman Chemical with operational visibility, selective batch control, and an architecture aligned to broader Asset Performance Management goals.
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Harcros Chemicals | Manufacturing | 500 | $65M | United States | Emerson Automation Solutions | Emerson DeltaV Automation System | Asset Performance Management | 2010 | n/a |
In 2010 Harcros Chemicals documented outcomes from its migration to the Emerson DeltaV Automation System as an Asset Performance Management initiative focused on the Kansas City ethoxylation batch plant. The deployment targeted the specialty chemical batch process in two reactors and established a central control, safety and asset management layer to support production and maintenance business functions.
The Emerson DeltaV Automation System implementation included a redundant controller architecture and approximately 325 I O points, with application and engineering stations colocated in a technical center control room and a plant workstation for local operation if the fiber optic link to the remote station failed. Recipe and batch configuration could be changed on the fly without process shutdown, and Emerson AMS Suite was used for asset management and maintenance workflows, providing trend analysis and structured condition monitoring for operators and maintenance staff.
Project delivery combined external engineering validation and local integrator execution, Burns & McDonnell reviewed supplier bids and Experitec performed the DeltaV installation between April and October 2007, with commissioning aided by AMS Suite data. The control architecture was later extended by adding a DeltaV SIS controller to meet SIL 2 objectives, using an integrated yet separate safety architecture with a common database and operator interface, and DeltaV wireless monitoring was integrated to broaden instrumentation coverage.
Rollout planning emphasized short outage windows, the cutover was scheduled around an inventory shutdown and startup occurred ahead of expectations, minimizing production interruption. Operational process changes included centralized trending and batch duration monitoring, faster on demand recipe adjustments, and internalization of maintenance activities that previously required outside contractors.
Explicit results reported by Harcros Chemicals include a 12 percent to 15 percent increase in throughput on a pounds basis, reduced off spec product and rework, trip check time reduced from six days to two hours, elimination of planned downtime for trip checks, and reduced maintenance cost. The company reported enhanced reliability and safety, a single board failure between 2007 and 2010 that automatically failed over to the redundant controller with no downtime related to the DeltaV system, and subsequent reuse of DeltaV designs for a Dalton Georgia plant and a new plant under construction in China.
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Huntsman | Manufacturing | 6300 | $6.0B | United States | Emerson Automation Solutions | Emerson DeltaV Automation System | Asset Performance Management | 2020 | n/a |
In 2020 Huntsman implemented Emerson DeltaV Automation System in the Reactive Liquid Polymer department at its Akron, Ohio site. The Emerson DeltaV Automation System is deployed to support Huntsman's Asset Performance Management activities by delivering control, batch orchestration, and operational visibility for both continuous and batch chemical manufacturing units.
The implementation encompassed DeltaV Systems Batch implementation patterns and DeltaV Operate runtime, with configuration work focused on creating new recipes, control modules, equipment definitions, and control logic. The DeltaV implementation was used to author and version batch recipes, instantiate equipment control modules for reactors, heat exchangers, pumps, control valves, separators, and distillation columns, and to surface DeltaV trends for process analysis.
Operational usage integrated DeltaV runtime data with lab results, field observations, operator knowledge, and Aspen data to evaluate process inefficiencies and bottlenecks. Controls and historian trends from Emerson DeltaV Automation System were instrumented to support troubleshooting, commissioning activities, and repeated startup sequences for the process units described by the process engineering team.
Governance and process changes included ownership of process manufacturing and operating procedures by process engineering, operator training delivered through a management of change workflow, and the initiation and management of capital improvement projects from scoping through execution. The implementation supported in situ activities such as decontaminating, rebuilding, commissioning, and bringing an entire process online, with control logic and recipe management administered by trained process engineering staff.
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IGO | Oil, Gas and Chemicals | 550 | $346M | Australia | Emerson Automation Solutions | Emerson DeltaV Automation System | Asset Performance Management | 2015 | n/a |
In 2015, IGO implemented Emerson DeltaV Automation System at its Forrestania operations, deploying the Emerson DeltaV Automation System to support site-level Asset Performance Management. The engagement focused on embedding process automation and asset monitoring capabilities into production and maintenance workflows for IGO, aligning the application with production shift supervision and control room operations.
The implementation configured distributed control modules, operator stations and process automation logic to manage grinding circuits including SAG and ball mills, filtration systems, crushing circuits and reagent mixing and dosing. Emerson DeltaV Automation System was configured to support control loops, alarm management, operator HMI displays and condition-based monitoring features commonly used for rotating equipment and filtration assets, and it was used during commissioning and tie-in shutdown activities.
Operational coverage included production operations, control room supervision and maintenance coordination at the Forrestania site, with the system instrumented to inform shift reporting and maintenance scheduling workflows. Governance and process change emphasized operator training, hands-on training for process operators and structured handover during commissioning, reflecting existing on-site practices in inspections, audits and shutdown coordination.
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Scallon Controls | Manufacturing | 200 | $20M | United States | Emerson Automation Solutions | Emerson DeltaV Automation System | Asset Performance Management | 2020 | n/a |
Scallon Controls implemented Emerson DeltaV Automation System in 2020 to modernize paper mill control and asset monitoring. The implementation was developed and delivered during May 2019 to May 2020 while a Systems Engineer and Life Cycle Services intern led the DeltaV deployment, aligning project execution with a planned plant shutdown window.
The Emerson DeltaV Automation System was configured to replace a Rockwell Allen-Bradley PLC, consolidating process control and bringing Asset Performance Management capabilities into the distributed control layer. Configuration work emphasized centralized control logic, operator graphics, and asset monitoring functions consistent with Asset Performance Management, improving real time visibility for operations and maintenance teams.
Deployment architecture included on site virtualization, the team constructing a PowerEdge VRTX system to host virtual servers that allowed remote operation and centralized engineering access. The DeltaV implementation was integrated for improved communication with external data historian applications, enabling sustained archival of process and asset telemetry for analysis and maintenance planning.
Rollout occurred at the paper mill site during scheduled shutdown activities, reducing production impact and enabling phased cutover of control loops. Operational scope covered plant operations, maintenance, and engineering functions, with governance driven by the inhouse systems engineering team and life cycle service practices to support ongoing asset performance management with Emerson DeltaV Automation System.
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Buyer Intent: Companies Evaluating Emerson DeltaV Automation System
ARTW Buyer Intent uncovers actionable customer signals, identifying software buyers actively evaluating Emerson DeltaV Automation System. Gain ongoing access to real-time prospects and uncover hidden opportunities. Companies Actively Evaluating Emerson DeltaV Automation System for Asset Performance Management include:
- Equipe One, a Switzerland based Professional Services organization with 25 Employees
- Intuitive Engineering Solutions, a United Kingdom based Professional Services company with 24 Employees
- Mipac, a Australia based Professional Services organization with 90 Employees
Discover Software Buyers actively Evaluating Enterprise Applications
| Logo | Company | Industry | Employees | Revenue | Country | Evaluated | ||
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FAQ - APPS RUN THE WORLD Emerson DeltaV Automation System Coverage
Emerson DeltaV Automation System is a Asset Performance Management solution from Emerson Automation Solutions.
Companies worldwide use Emerson DeltaV Automation System, from small firms to large enterprises across 21+ industries.
Organizations such as Eastman Chemical, Huntsman, IGO, Harcros Chemicals and Scallon Controls are recorded users of
Emerson DeltaV Automation System for Asset Performance Management.
Companies using Emerson DeltaV Automation System are most concentrated in Oil, Gas and Chemicals and Manufacturing, with adoption spanning over 21 industries.
Companies using Emerson DeltaV Automation System are most concentrated in United States and Australia, with adoption tracked across 195 countries worldwide. This global distribution highlights the popularity of Emerson DeltaV Automation System across Americas, EMEA, and APAC.
Companies using Emerson DeltaV Automation System range from small businesses with 0-100 employees - 0%, to mid-sized firms with 101-1,000 employees - 60%, large organizations with 1,001-10,000 employees - 20%, and global enterprises with 10,000+ employees - 20%.
Customers of Emerson DeltaV Automation System include firms across all revenue levels — from $0-100M, to $101M-$1B, $1B-$10B, and $10B+ global corporations.
Contact APPS RUN THE WORLD to access the full verified Emerson DeltaV Automation System customer database with detailed Firmographics such as industry, geography, revenue, and employee breakdowns as well as key decision makers in charge of Asset Performance Management.